Process Improvement and Commissioning - Precise Optimization to Unlock the Maximum Potential of Your Beneficiation Plant

There is always room for optimization in any beneficiation plant. orepartner provides professional process improvement and commissioning services to help you break through production bottlenecks and achieve comprehensive improvements in recovery, grade, capacity and economic efficiency through systematic analysis and precise adjustments. We not only solve problems, but also commit ourselves to exploring the unlimited potential of your plant.

Why do you need process improvement and commissioning?

• Stagnant indicators: recovery rate, grade and other key indicators can not be broken through for a long time, encountering a technical ceiling.

• High production cost: high consumption of chemicals, high energy consumption, high steel consumption, profits are constantly eroded.

• Unstable production: indicators fluctuate greatly, making it difficult to reach the design level or contract requirements stably.

• Change of ore properties: the original process can no longer be adapted to the change in the nature of the raw ore.

• After upgrading equipment: after introducing new equipment, the overall process is not optimized.

Our process improvement and commissioning services

1. Comprehensive system diagnosis

Our expert team will go deep into the production line and conduct a comprehensive physical examination through "observation, smell and examination":

• Process inspection and sampling: conduct systematic process inspection and take samples at each key node.

• In-depth analysis of data: Statistical analysis of production accounts and laboratory data to identify patterns and problems.

• Process mineralogy research: Utilize microscope, MLA and other means to find out the mineral direction and loss causes.

• Bottleneck identification: pinpoint the process link, equipment or operation problems that restrict the production index.

2. Precision process improvement

Based on the diagnostic results, develop and implement customized improvement programs:

• Process structure optimization: Improve unreasonable process structures, such as the return point of the middle ore and the number of selection sweeps.

• Optimization of operating parameters: Precisely optimize core parameters such as grinding fineness, concentration, pH value, and pharmaceutical system.

• Equipment efficiency enhancement: Adjust equipment working parameters to improve classification efficiency, flotation effect, dewatering efficiency and so on.

• Automation upgrading suggestion: introduce automatic control for key links to stabilize operation and reduce human interference.

3. Production debugging and optimization

Put the improvement program into practice to ensure that the expected results are achieved:

• Commissioning program development: make detailed commissioning plan and emergency plan.

• On-site commissioning guidance: our engineers are stationed in the factory to guide the whole commissioning process and ensure the correct implementation of the program.

• Indicator tracking and fine-tuning: closely track the commissioning indicators, according to the actual situation of dynamic fine-tuning.

• Operating procedures training: prepare new operating procedures for your production team and provide systematic training.

• Acceptance and Delivery: After reaching the predefined targets, we will carry out acceptance and deliver a complete commissioning report.

Our unique advantages

• Knowledgeable: Experienced in dealing with difficult processing plant problems of all types and sizes of minerals.

• Cure both the symptoms and the root cause: not only solving the surface phenomenon, but also eliminating the hidden problems from the root cause.

• Rapid response: efficient team, able to quickly locate the problem and propose practical solutions.

• Benefit-oriented: All improvement suggestions are evaluated for economic benefits to ensure that the input-output ratio is maximized.

Cooperation Process

1. Preliminary research: You provide basic production data, we conduct preliminary analysis and quotation.

2. On-site diagnosis: After signing the contract, the expert team will be stationed on-site for systematic inspection and diagnosis.

3. Program development: submit a detailed program of process improvement and evaluation of the expected results.

4. Implementation and commissioning: Both parties cooperate to implement the improvement program and carry out production commissioning.

5. Acceptance training: acceptance after reaching the target, and provide long-term technical support and consulting services.

Is your plant experiencing bottlenecks? Do you feel that you can't achieve the targets that should be better?
Let orepartner's process improvement experts take your pulse, and maximize your benefits with minimal investment!